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+ | ===== Repairing a Cold Shower: Remeha W21 ECO ===== | ||
+ | (translated by a GenAI program, NL version is original text) | ||
+ | |||
+ | === Introduction === | ||
+ | |||
+ | Our Remeha W21 ECO central heating boiler (21 stands for 21 kilowatt power) provides both central heating and domestic hot water. | ||
+ | It has been doing this for at least 20 years. (although we replace the expansion vessel every 5 years due to defects, not a costly job) | ||
+ | However, this morning it was an unpleasant surprise: an ice-cold shower. | ||
+ | |||
+ | Brief description of how this high-efficiency (HR) combi boiler works. | ||
+ | |||
+ | When there is a demand for hot water (signaled by the flow sensor), a 3-way valve changes the water flow from the central heating to a heat exchanger, which then delivers the hot tap water. | ||
+ | When there is no hot water demand, the three-way valve will be positioned towards hot water preparation to be able to react quickly to tap demand. | ||
+ | |||
+ | If the 3-way valve no longer works, or the flow sensor is malfunctioning, | ||
+ | |||
+ | Also, a prankster who sets the thermostat to "frost protection" | ||
+ | |||
+ | Our indoor temperature is 25 degrees Celsius, it is summer, the central heating is currently not heating the house, so hot water demand only comes from tap water. | ||
+ | |||
+ | |||
+ | === Initial Diagnosis === | ||
+ | |||
+ | We already know a lot: | ||
+ | * The system has worked for years without failure. | ||
+ | * Wiring is properly installed. | ||
+ | * The communication from the boiler to the thermostat is in order, which means that almost everything in the system is working. | ||
+ | * Thermostat seems to be okay (no empty battery?) | ||
+ | * Boiler has mains power etc. | ||
+ | * Cold water in the shower can also be caused by someone setting the Chronotherm thermostat to "frost protection", | ||
+ | |||
+ | === Problem Identification === | ||
+ | |||
+ | The display of our Chronotherm4 thermostat showed a flashing error message. | ||
+ | A quick reset of the boiler did not solve the problem. | ||
+ | In fact, the boiler immediately showed a fault again, with error codes 3 and 6 flashing on the display. | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | ==== Checking all the standard things ==== | ||
+ | |||
+ | A visual inspection gave no clarity: | ||
+ | * water pressure in the central heating system, manometer reads 1.5 bar (which is within the margins) | ||
+ | * all plugs and terminals were in place | ||
+ | * all indicator lights were lit as they should be | ||
+ | * All fuses checked | ||
+ | * no stench | ||
+ | * no leaks | ||
+ | * no gas smell | ||
+ | * fan is OK, starts running during reset, also circulation pump is OK, pump makes noise (speed is adjustable via button) | ||
+ | |||
+ | This was followed by an online search, which led me to the technical documentation of Remeha. | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | === Error Codes === | ||
+ | |||
+ | From the technical documentation, | ||
+ | <WRAP center round info > | ||
+ | * **3 1.** Short circuit supply temperature sensor (upper sensor) | ||
+ | * **3 2.** Short circuit return temperature sensor (lower sensor) | ||
+ | * **3 6.** Supply temperature sensor not connected or defective | ||
+ | * **3 7.** Return temperature sensor not connected or defective | ||
+ | </ | ||
+ | |||
+ | <WRAP center round alert 60%> | ||
+ | Before you start screwing and measuring: remove the mains power! Do this first! | ||
+ | </ | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | The sensors are connected to the X3 connector of the main circuit board. | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | |||
+ | <WRAP center round info > | ||
+ | **Checklist and Explanation: | ||
+ | |||
+ | 1. **What is a Thermistor? | ||
+ | * An electronic component whose resistance changes with temperature. | ||
+ | |||
+ | 2. **What does NTC mean?** | ||
+ | * Negative Temperature Coefficient: | ||
+ | |||
+ | 3. **What does " | ||
+ | * The thermistor has a resistance of 12 kilo-ohms at a reference temperature of 25°C. | ||
+ | </ | ||
+ | |||
+ | **How does the resistance vary with temperature? | ||
+ | * Below is a table showing the resistance of a 12kOhm NTC at different temperatures: | ||
+ | |||
+ | |||
+ | < | ||
+ | ^ T [°C] ^ R [Ω] ^ | ||
+ | | -15 | ||
+ | | -10 | ||
+ | | -5 | 45950 | | ||
+ | | 0 | ||
+ | | 5 | ||
+ | | 10 | 22800 | | ||
+ | | 15 | ||
+ | | 20 | ||
+ | | 25 | ||
+ | | 30 | ||
+ | | 35 | ||
+ | | 40 | ||
+ | |45 | | ||
+ | |50 | | ||
+ | |55 | | ||
+ | |60 | | ||
+ | |65 | | ||
+ | |70 | | ||
+ | |75 | | ||
+ | |80 | | ||
+ | |85 | | ||
+ | |90 | | ||
+ | |95 | | ||
+ | |100 | ||
+ | </ | ||
+ | |||
+ | <WRAP center round tip 60%> | ||
+ | | ||
+ | - With an **open connection** you measure infinite resistance (no continuity). | ||
+ | - With a **closed connection** (short circuit) you measure almost 0 ohms. | ||
+ | </ | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | ===== The Power of a Wiring Diagram ===== | ||
+ | |||
+ | What a relief to have a complete wiring diagram at hand! | ||
+ | In my opinion, this should be standard with every device. In the past, this was common; every device came with a diagram, which made it possible for the user to identify the location of a possible fault themselves. | ||
+ | |||
+ | ===== The Solution ===== | ||
+ | |||
+ | After thorough investigation, | ||
+ | This concerns an NTC sensor with the specifications **12K/ | ||
+ | During measurements, | ||
+ | By applying a little force and wiggling the wiring, the sensor fell apart. | ||
+ | By short-circuiting the sensor wires and then restarting, the expected error code **3 1.** was generated. | ||
+ | |||
+ | |||
+ | This is what a new one looks like: | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | After a short online search, I found several suppliers, including WarmteService, | ||
+ | When testing, the new sensor showed a resistance of about 8.5 kOhms at the current outside temperature (it is summer after all). | ||
+ | To my surprise, the sensor was accompanied by no less than 10 information sheets, with explanations and diagrams for installation in various Remeha boilers. I was really impressed by this excellent service. | ||
+ | ==== Closing Remarks ==== | ||
+ | |||
+ | With the help of the wiring diagram and some online research, I was able to quickly trace and fix the problem. | ||
+ | |||
+ | This adventure illustrates how a mix of technical insight, methodical working and the use of basic tools (such as a Phillips screwdriver and a size 17 wrench) can be of invaluable value in tackling everyday challenges. | ||
+ | |||
+ | Thanks to a modest time investment (30 minutes) and the purchase of a new sensor (priced online between 5 and 25 euros), we were able to prevent a cold shower (in the form of purchasing a completely new boiler). | ||
+ | |||
+ | The service surrounding the Remeha sensor was excellent: prompt delivery and accompanied by all necessary information. Although they did not sell us a new boiler now, they certainly made an impression. When the time comes for a new boiler, I will definitely remember this positive experience. | ||
+ | |||
+ | All in all, I see this as a win-win scenario! | ||
+ | Love to all from #OETELX |